Perforated Panels
Custom perforated metal for facades, screens and feature walls
Perforated Metal, Made in Sydney
We design and fabricate custom perforated panels for facades, cladding, screening, sunshades, balustrades, ceilings and feature walls. Choose a pattern from our library, send us your own design, or turn an image into a perforated picture, and we will CNC punch or laser cut it in our Hornsby workshop.
Because we supply and stock the metal ourselves, we supply the material, the perforation and the folding together, so one supplier is responsible for the finished panel.
Pattern Library
32 standard patterns, each named after a Sydney suburb. Filter by hole shape, and select a pattern to see its hole size and open area. Download the CASA Perforations Catalogue for the full range.
Shape: Round
Hole Dimensions: 9mm
Open Area: 51%
Shape: Round
Hole Dimensions: 9mm
Open Area: 22%
Shape: Round
Hole Dimensions: 25.5mm
Open Area: 21%
Shape: Round
Hole Dimensions: 8mm
Open Area: 23%
Shape: Round
Hole Dimensions: 9mm
Open Area: 44%
Shape: Round
Hole Dimensions: 25.5mm
Open Area: 55%
Shape: Round
Hole Dimensions: 22mm
Open Area: 33%
Shape: Round
Hole Dimensions: 19mm
Open Area: 38%
Shape: Round
Hole Dimensions: 7mm
Open Area: 23%
Shape: Round
Hole Dimensions: 4.76mm
Open Area: 13%
Shape: Round
Hole Dimensions: 7mm
Open Area: 45%
Shape: Round
Hole Dimensions: 22mm
Open Area: 40%
Shape: Round
Hole Dimensions: 4.76mm
Open Area: 25%
Shape: Round
Hole Dimensions: 9mm
Open Area: 44%
Shape: Round
Hole Dimensions: 15mm
Open Area: 47%
Shape: Round
Hole Dimensions: 45mm/35mm/30mm/24mm/9mm
Open Area: 25%
Shape: Obround
Hole Dimensions: 20mm x 4mm
Open Area: 20%
Shape: Rectangle
Hole Dimensions: 3.5mm x 50mm
Open Area: 52%
Shape: Obround
Hole Dimensions: 26mm x 16mm
Open Area: 44%
Shape: Obround
Hole Dimensions: 3.2mm x 22mm
Open Area: 48%
Shape: Rectangle
Hole Dimensions: 5mm x 60mm
Open Area: 26%
Shape: Obround
Hole Dimensions: 26mm x 16mm
Open Area: 44%
Shape: Rectangle
Hole Dimensions: 3.5mm x 50mm
Open Area: 23%
Shape: Cross
Hole Dimensions: 60mm
Open Area: 42%
Shape: Triangle
Hole Dimensions: 29mm x 17mm
Open Area: 30%
Shape: Square
Hole Dimensions: 8mm
Open Area: 48%
Shape: Rectangle
Hole Dimensions: Various Rectangle
Open Area: 30%
Shape: Round/Obround
Hole Dimensions: 22mm x 5mm Round
16mm x 5mm Obround
Open Area: 51%
Shape: Round + Rectangle
Hole Dimensions: 15mm x 10mm round
6mm x 5mm rectangle
Open Area: 21%
Shape: Obround + Round
Hole Dimensions:
16mm x 5mm Obround / 5mm round
Open Area: 44%
Shape: Round + Rad Square
Hole Dimensions: 9mm x 15mm
Open Area: 34%
Shape: Square/Round/Rectangle
Hole Dimensions: Various
Open Area: 12%
Custom & Picture Perforation
Need something no library pattern covers? Send us an image or, ideally, a drawing of the pattern you have in mind and we will work out hole sizes, spacing and open area with you.
Picture perforation turns a photograph, artwork or logo into a perforated panel, using varied hole sizes to build the image across a facade, screen or feature wall. It is a striking way to bring identity or storytelling into a building.
Contact us to discuss your project and requirements.
Materials & Sizes
| Materials | Copper, zinc (including elZinc), aluminium, COLORBOND® steel, brass and stainless steel. Stainless is typically used where the perforated surface is not a finished, visible face. |
|---|---|
| Thickness | 0.55 mm to 2 mm, depending on the thicknesses available in each material |
| Maximum processing size | 4000 × 1750 mm |
| Processes | CNC punching and laser cutting |
Because we supply our own zinc and copper, perforated panels can be made from the same material as your cladding for a consistent finish across the building.
Folding & Finishing
Perforated sheets can be folded into panels, cassettes, trays and returns in our workshop, and integrated with our cladding systems so solid and perforated areas sit flush on the same facade.
Powder coating can be arranged for aluminium and steel panels.
Samples
For projects, we can supply material and perforation samples so architects and clients can see the pattern, scale and finish before committing. Samples are not available for one-off parts.
Start your perforated project
Send us a pattern, a drawing or an image with your quantities and sizes, and we will quote the material, perforation and folding together.